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V-1359 — Hydrotreater Feed Drum V-1359

Hydrocracker · Hydrotreater Feed service · Installed Aug 26, 2008 (18 yrs in service)

Medium
Current Min. Thickness
0.735 in
t-min 0.597 in
Measured Corrosion Rate
0.77 mpy
ML-predicted: 1.20 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure296 psig
Design Temperature664 °F
Operating Pressure248 psig
Operating Temperature532 °F
Diameter68 in
Nominal Thickness0.759 in
Corrosion Allowance0.0938 in
H2S / Chloride19 / 56 ppm
Flow Velocity2.7 ft/s
Process pH6.61
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.53 mpy
Predicted corrosion rate under these conditions (+1.76 mpy vs. current measured rate)
Implied Remaining Life
54.8 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.7471 in0.7350 in
Sep 17, 2025UT Grid + RT60.7450 in0.7362 in
Nov 29, 2022UT Grid (API 572)60.7467 in0.7439 in
Sep 21, 2019UT Grid + RT60.7499 in0.7464 in
Aug 11, 2016UT Grid (API 572)60.7551 in0.7405 in
Oct 6, 2013UT Spot60.7565 in0.7490 in
Jun 23, 2011UT Grid (API 572)60.7557 in0.7462 in