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V-1358 — Hydrotreater Feed Vessel V-1358

Catalytic Reformer · Hydrotreater Feed service · Installed Aug 26, 2009 (17 yrs in service)

Critical
Current Min. Thickness
1.119 in
t-min 1.228 in
Measured Corrosion Rate
14.36 mpy
ML-predicted: 12.20 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure425 psig
Design Temperature637 °F
Operating Pressure317 psig
Operating Temperature506 °F
Diameter95 in
Nominal Thickness1.365 in
Corrosion Allowance0.0625 in
H2S / Chloride13 / 191 ppm
Flow Velocity16.1 ft/s
Process pH6.97
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
11.45 mpy
Predicted corrosion rate under these conditions (-2.91 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.1205 in1.1189 in
Jan 18, 2026UT Spot41.1317 in1.1297 in
Jun 10, 2024UT Grid + RT41.1510 in1.1491 in
Jun 2, 2021UT Grid (API 572)41.1967 in1.1874 in
Oct 17, 2019UT Spot41.2175 in1.1986 in
Mar 6, 2018UT Spot41.2410 in1.2384 in
Sep 19, 2016UT Spot41.2623 in1.2526 in
Jan 4, 2014UT Spot41.3031 in1.2947 in
May 28, 2012UT Grid + RT41.3265 in1.3261 in