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V-1357 — Hot Hydrocarbon Vapor Column V-1357

Delayed Coker · Hot Hydrocarbon Vapor service · Installed Aug 28, 2001 (25 yrs in service)

Medium
Current Min. Thickness
1.427 in
t-min 1.399 in
Measured Corrosion Rate
4.89 mpy
ML-predicted: 4.09 mpy
Remaining Life
5.7 yrs
Next Inspection Due
Jul 3, 2029
Interval: 2.9 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure354 psig
Design Temperature132 °F
Operating Pressure292 psig
Operating Temperature81 °F
Diameter139 in
Nominal Thickness1.552 in
Corrosion Allowance0.0938 in
H2S / Chloride49 / 242 ppm
Flow Velocity6.3 ft/s
Process pH5.28
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.02 mpy
Predicted corrosion rate under these conditions (-1.87 mpy vs. current measured rate)
Implied Remaining Life
9.3 yrs
Implied Reinspection Interval
4.6 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot61.4289 in1.4269 in
May 30, 2025UT Grid + RT61.4354 in1.4275 in
Oct 10, 2022UT Grid + RT61.4523 in1.4325 in
May 22, 2021UT Spot61.4530 in1.4359 in
Apr 27, 2019UT Spot61.4638 in1.4523 in
Dec 29, 2016UT Grid + RT61.4831 in1.4822 in
Feb 18, 2015UT Grid + RT61.4854 in1.4813 in
Mar 20, 2013UT Grid (API 572)61.4908 in1.4877 in
Sep 1, 2011UT Grid (API 572)61.5022 in1.4857 in
Feb 11, 2010UT Grid + RT61.5088 in1.4969 in
Mar 7, 2007UT Spot61.5254 in1.5253 in
Feb 23, 2005UT Grid + RT61.5341 in1.5184 in
Feb 21, 2003UT Grid (API 572)61.5467 in1.5320 in