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V-1356 — Wet CO2 Gas Vessel V-1356

Alkylation Unit · Wet CO2 Gas service · Installed Aug 28, 2000 (26 yrs in service)

Low
Current Min. Thickness
1.581 in
t-min 1.488 in
Measured Corrosion Rate
2.91 mpy
ML-predicted: 4.19 mpy
Remaining Life
32.3 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure395 psig
Design Temperature340 °F
Operating Pressure326 psig
Operating Temperature228 °F
Diameter124 in
Nominal Thickness1.674 in
Corrosion Allowance0.1250 in
H2S / Chloride7 / 256 ppm
Flow Velocity4.6 ft/s
Process pH4.36
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.49 mpy
Predicted corrosion rate under these conditions (+3.58 mpy vs. current measured rate)
Implied Remaining Life
14.5 yrs
Implied Reinspection Interval
7.2 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.5962 in1.5814 in
Mar 25, 2026UT Grid + RT41.6007 in1.5907 in
Feb 11, 2023UT Grid (API 572)41.6106 in1.5928 in
Jul 4, 2021UT Grid (API 572)41.6134 in1.5988 in
Oct 9, 2019UT Grid + RT41.6164 in1.6161 in
Nov 4, 2017UT Grid (API 572)41.6211 in1.6051 in
Dec 12, 2014UT Spot41.6307 in1.6130 in
Jun 14, 2013UT Spot41.6322 in1.6309 in
Jul 14, 2011UT Grid + RT41.6450 in1.6397 in
Dec 18, 2009UT Grid + RT41.6462 in1.6283 in
Mar 26, 2008UT Grid + RT41.6477 in1.6351 in
May 16, 2006UT Grid + RT41.6553 in1.6372 in
Jul 24, 2003UT Spot41.6680 in1.6548 in