CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1351 — Steam Drum V-1351

Crude Distillation Unit · Steam service · Installed Aug 25, 2014 (12 yrs in service)

Low-Medium
Current Min. Thickness
0.656 in
t-min 0.589 in
Measured Corrosion Rate
3.23 mpy
ML-predicted: 6.16 mpy
Remaining Life
20.8 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure359 psig
Design Temperature631 °F
Operating Pressure307 psig
Operating Temperature473 °F
Diameter79 in
Nominal Thickness0.713 in
Corrosion Allowance0.0625 in
H2S / Chloride38 / 216 ppm
Flow Velocity12.7 ft/s
Process pH5.78
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.66 mpy
Predicted corrosion rate under these conditions (+6.43 mpy vs. current measured rate)
Implied Remaining Life
6.9 yrs
Implied Reinspection Interval
3.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.6742 in0.6558 in
Feb 18, 2026UT Grid (API 572)80.6773 in0.6622 in
Jan 13, 2024UT Grid (API 572)80.6819 in0.6718 in
Apr 11, 2022UT Grid (API 572)80.6863 in0.6845 in
Sep 15, 2020UT Grid + RT80.6929 in0.6797 in
Aug 4, 2018UT Spot80.7026 in0.6932 in
Dec 8, 2016UT Grid (API 572)80.7048 in0.6907 in