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V-1346 — Sour Water Drum V-1346

Sulfur Recovery Unit · Sour Water service · Installed Aug 29, 1997 (29 yrs in service)

Medium
Current Min. Thickness
0.555 in
t-min 0.417 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.08 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure193 psig
Design Temperature283 °F
Operating Pressure134 psig
Operating Temperature175 °F
Diameter73 in
Nominal Thickness0.576 in
Corrosion Allowance0.0938 in
H2S / Chloride145 / 142 ppm
Flow Velocity21.6 ft/s
Process pH4.19
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.5723 in0.5546 in
Jan 15, 2025UT Spot60.5731 in0.5672 in
Apr 17, 2022UT Spot60.5706 in0.5570 in
Mar 19, 2019UT Grid + RT60.5693 in0.5558 in
Jan 7, 2017UT Grid + RT60.5717 in0.5610 in
Mar 8, 2015UT Grid (API 572)60.5722 in0.5551 in
Jul 14, 2012UT Grid + RT60.5743 in0.5618 in
Aug 19, 2010UT Grid + RT60.5753 in0.5738 in
Aug 10, 2008UT Grid + RT60.5733 in0.5720 in
Sep 3, 2005UT Grid (API 572)60.5724 in0.5555 in
Sep 15, 2003UT Spot60.5782 in0.5721 in
Sep 12, 2000UT Spot60.5747 in0.5625 in