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V-1345 — Sour Gas Overhead Drum V-1345

Amine Treating Unit · Sour Gas Overhead service · Installed Aug 30, 1994 (32 yrs in service)

Critical
Current Min. Thickness
0.085 in
t-min 0.085 in
Measured Corrosion Rate
2.89 mpy
ML-predicted: 3.98 mpy
Remaining Life
0.1 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure92 psig
Design Temperature333 °F
Operating Pressure71 psig
Operating Temperature209 °F
Diameter39 in
Nominal Thickness0.183 in
Corrosion Allowance0.0625 in
H2S / Chloride654 / 244 ppm
Flow Velocity21.1 ft/s
Process pH7.86
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.64 mpy
Predicted corrosion rate under these conditions (+0.75 mpy vs. current measured rate)
Implied Remaining Life
0.1 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.0904 in0.0850 in
Oct 14, 2024UT Spot40.0997 in0.0853 in
Jan 1, 2022UT Grid + RT40.1028 in0.0984 in
Aug 3, 2020UT Spot40.1100 in0.1086 in
Jan 23, 2018UT Grid (API 572)40.1162 in0.1151 in
Dec 5, 2015UT Grid (API 572)40.1234 in0.1114 in
Nov 2, 2012UT Spot40.1329 in0.1322 in
Dec 15, 2009UT Grid (API 572)40.1425 in0.1232 in
Oct 13, 2007UT Spot40.1469 in0.1270 in
Mar 23, 2005UT Grid (API 572)40.1560 in0.1499 in
Sep 4, 2003UT Grid + RT40.1605 in0.1445 in
Dec 16, 2000UT Grid (API 572)40.1647 in0.1511 in
Jan 15, 1998UT Grid + RT40.1751 in0.1674 in
Mar 25, 1996UT Grid + RT40.1789 in0.1668 in