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V-1339 — Caustic Wash Vessel V-1339

Fluid Catalytic Cracker · Caustic Wash service · Installed Aug 28, 2001 (25 yrs in service)

Low-Medium
Current Min. Thickness
0.445 in
t-min 0.326 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.77 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure118 psig
Design Temperature661 °F
Operating Pressure76 psig
Operating Temperature512 °F
Diameter94 in
Nominal Thickness0.455 in
Corrosion Allowance0.0625 in
H2S / Chloride11 / 917 ppm
Flow Velocity9.5 ft/s
Process pH4.35
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.4497 in0.4449 in
Oct 12, 2024UT Spot60.4493 in0.4466 in
Sep 25, 2022UT Spot60.4501 in0.4477 in
Mar 25, 2021UT Grid (API 572)60.4529 in0.4379 in
Oct 27, 2018UT Spot60.4497 in0.4409 in
Feb 3, 2016UT Grid (API 572)60.4506 in0.4431 in
Nov 23, 2012UT Spot60.4522 in0.4338 in
Oct 11, 2009UT Spot60.4561 in0.4450 in
Nov 5, 2006UT Grid (API 572)60.4550 in0.4368 in
Nov 25, 2004UT Grid + RT60.4548 in0.4409 in