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V-1332 — Wet CO2 Gas Column V-1332

Hydrocracker · Wet CO2 Gas service · Installed Aug 26, 2011 (15 yrs in service)

Low
Current Min. Thickness
1.370 in
t-min 1.254 in
Measured Corrosion Rate
2.43 mpy
ML-predicted: 4.33 mpy
Remaining Life
47.9 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure516 psig
Design Temperature491 °F
Operating Pressure426 psig
Operating Temperature394 °F
Diameter120 in
Nominal Thickness1.408 in
Corrosion Allowance0.0938 in
H2S / Chloride1 / 263 ppm
Flow Velocity1.1 ft/s
Process pH8.04
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.95 mpy
Predicted corrosion rate under these conditions (+4.52 mpy vs. current measured rate)
Implied Remaining Life
16.7 yrs
Implied Reinspection Interval
8.4 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.3727 in1.3703 in
Aug 29, 2024UT Grid + RT61.3785 in1.3746 in
Apr 4, 2023UT Grid (API 572)61.3797 in1.3644 in
Mar 24, 2020UT Spot61.3891 in1.3889 in
Jan 3, 2017UT Grid + RT61.3958 in1.3839 in
Jun 27, 2014UT Spot61.4043 in1.3878 in