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V-1329 — Cooling Water Drum V-1329

Amine Treating Unit · Cooling Water service · Installed Aug 23, 2020 (6 yrs in service)

Low
Current Min. Thickness
0.335 in
t-min 0.271 in
Measured Corrosion Rate
1.05 mpy
ML-predicted: 3.19 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure181 psig
Design Temperature497 °F
Operating Pressure159 psig
Operating Temperature404 °F
Diameter53 in
Nominal Thickness0.356 in
Corrosion Allowance0.0625 in
H2S / Chloride5 / 139 ppm
Flow Velocity6.1 ft/s
Process pH4.79
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.76 mpy
Predicted corrosion rate under these conditions (+2.71 mpy vs. current measured rate)
Implied Remaining Life
17.0 yrs
Implied Reinspection Interval
8.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)40.3507 in0.3349 in
Mar 24, 2026UT Grid (API 572)40.3496 in0.3472 in
Aug 14, 2024UT Spot40.3555 in0.3532 in
Feb 19, 2022UT Spot40.3562 in0.3477 in