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V-1322 — Sour Gas Overhead Vessel V-1322

Hydrocracker · Sour Gas Overhead service · Installed Aug 29, 1998 (28 yrs in service)

Medium
Current Min. Thickness
1.734 in
t-min 1.544 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.82 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure438 psig
Design Temperature318 °F
Operating Pressure315 psig
Operating Temperature297 °F
Diameter118 in
Nominal Thickness1.745 in
Corrosion Allowance0.1250 in
H2S / Chloride860 / 124 ppm
Flow Velocity19.7 ft/s
Process pH8.98
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot61.7406 in1.7344 in
Oct 15, 2024UT Spot61.7408 in1.7349 in
Nov 8, 2022UT Grid + RT61.7429 in1.7282 in
Nov 16, 2019UT Grid + RT61.7424 in1.7377 in
Jun 7, 2018UT Spot61.7425 in1.7335 in
Feb 16, 2016UT Spot61.7387 in1.7282 in
Jan 19, 2013UT Grid (API 572)61.7427 in1.7246 in
Aug 18, 2010UT Spot61.7427 in1.7358 in
Feb 16, 2009UT Grid (API 572)61.7426 in1.7333 in
Jun 14, 2007UT Spot61.7441 in1.7421 in
Jul 15, 2004UT Grid + RT61.7469 in1.7368 in
Aug 17, 2001UT Grid + RT61.7469 in1.7414 in