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V-1321 — Wet H2S Gas Vessel V-1321

Delayed Coker · Wet H2S Gas service · Installed Aug 24, 2017 (9 yrs in service)

Medium
Current Min. Thickness
0.632 in
t-min 0.523 in
Measured Corrosion Rate
6.18 mpy
ML-predicted: 6.70 mpy
Remaining Life
17.5 yrs
Next Inspection Due
May 19, 2035
Interval: 8.8 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure164 psig
Design Temperature579 °F
Operating Pressure140 psig
Operating Temperature507 °F
Diameter90 in
Nominal Thickness0.700 in
Corrosion Allowance0.1250 in
H2S / Chloride599 / 239 ppm
Flow Velocity15.2 ft/s
Process pH6.13
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.20 mpy
Predicted corrosion rate under these conditions (+2.02 mpy vs. current measured rate)
Implied Remaining Life
13.2 yrs
Implied Reinspection Interval
6.6 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.6436 in0.6317 in
Dec 10, 2025UT Spot40.6525 in0.6413 in
Oct 8, 2022UT Spot40.6705 in0.6515 in
May 21, 2020UT Spot40.6873 in0.6717 in