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V-1318 — Sour Water Drum V-1318

Crude Distillation Unit · Sour Water service · Installed Aug 25, 2015 (11 yrs in service)

Medium
Current Min. Thickness
1.100 in
t-min 1.076 in
Measured Corrosion Rate
3.64 mpy
ML-predicted: 5.00 mpy
Remaining Life
6.7 yrs
Next Inspection Due
Jan 2, 2030
Interval: 3.4 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure497 psig
Design Temperature700 °F
Operating Pressure437 psig
Operating Temperature427 °F
Diameter71 in
Nominal Thickness1.161 in
Corrosion Allowance0.0625 in
H2S / Chloride867 / 109 ppm
Flow Velocity9.9 ft/s
Process pH5.52
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.89 mpy
Predicted corrosion rate under these conditions (+3.25 mpy vs. current measured rate)
Implied Remaining Life
3.6 yrs
Implied Reinspection Interval
1.8 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.1175 in1.1002 in
Oct 29, 2025UT Grid + RT81.1249 in1.1130 in
Mar 29, 2023UT Spot81.1322 in1.1241 in
Jan 1, 2021UT Grid + RT81.1390 in1.1194 in
Jan 25, 2018UT Spot81.1486 in1.1343 in