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V-1317 — Sour Water Drum V-1317

Hydrocracker · Sour Water service · Installed Aug 28, 2000 (26 yrs in service)

Medium
Current Min. Thickness
0.923 in
t-min 0.732 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.29 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure347 psig
Design Temperature715 °F
Operating Pressure247 psig
Operating Temperature495 °F
Diameter57 in
Nominal Thickness0.930 in
Corrosion Allowance0.1250 in
H2S / Chloride739 / 72 ppm
Flow Velocity1.3 ft/s
Process pH4.93
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)80.9239 in0.9232 in
Aug 7, 2024UT Grid (API 572)80.9257 in0.9062 in
Feb 24, 2022UT Spot80.9236 in0.9104 in
Feb 13, 2019UT Spot80.9240 in0.9047 in
Jun 27, 2016UT Grid (API 572)80.9260 in0.9116 in
Aug 21, 2014UT Spot80.9246 in0.9070 in
Sep 8, 2011UT Grid (API 572)80.9261 in0.9232 in
Dec 1, 2008UT Grid + RT80.9299 in0.9291 in
Aug 3, 2006UT Spot80.9273 in0.9216 in
Jun 9, 2003UT Grid + RT80.9316 in0.9305 in