CONCEPT DEMONSTRATION
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V-1311 — Sour Water Drum V-1311

Sulfur Recovery Unit · Sour Water service · Installed Aug 30, 1992 (34 yrs in service)

Critical
Current Min. Thickness
0.345 in
t-min 0.376 in
Measured Corrosion Rate
5.37 mpy
ML-predicted: 6.54 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure368 psig
Design Temperature209 °F
Operating Pressure216 psig
Operating Temperature138 °F
Diameter43 in
Nominal Thickness0.540 in
Corrosion Allowance0.0938 in
H2S / Chloride1270 / 141 ppm
Flow Velocity16.2 ft/s
Process pH8.02
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.80 mpy
Predicted corrosion rate under these conditions (+3.43 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.3581 in0.3451 in
Jun 30, 2026UT Grid + RT40.3601 in0.3466 in
Apr 24, 2023UT Grid + RT40.3757 in0.3745 in
Nov 4, 2021UT Grid + RT40.3809 in0.3681 in
Oct 9, 2018UT Grid + RT40.4019 in0.3853 in
Jun 11, 2016UT Grid + RT40.4145 in0.4082 in
Nov 12, 2014UT Spot40.4209 in0.4093 in
Feb 19, 2012UT Grid (API 572)40.4355 in0.4199 in
Nov 6, 2008UT Spot40.4538 in0.4426 in
Apr 22, 2006UT Grid (API 572)40.4627 in0.4549 in
Aug 26, 2004UT Grid + RT40.4750 in0.4570 in
Dec 29, 2002UT Grid + RT40.4870 in0.4848 in
Feb 27, 2000UT Spot40.4994 in0.4904 in
Dec 23, 1996UT Grid + RT40.5192 in0.5006 in
Jun 8, 1994UT Grid (API 572)40.5316 in0.5246 in