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V-1306 — Wet CO2 Gas Vessel V-1306

Crude Distillation Unit · Wet CO2 Gas service · Installed Aug 29, 1998 (28 yrs in service)

Low
Current Min. Thickness
1.534 in
t-min 1.423 in
Measured Corrosion Rate
1.16 mpy
ML-predicted: 1.53 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure535 psig
Design Temperature489 °F
Operating Pressure338 psig
Operating Temperature304 °F
Diameter93 in
Nominal Thickness1.574 in
Corrosion Allowance0.0938 in
H2S / Chloride14 / 153 ppm
Flow Velocity1.8 ft/s
Process pH5.02
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.80 mpy
Predicted corrosion rate under these conditions (+2.64 mpy vs. current measured rate)
Implied Remaining Life
29.2 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.5391 in1.5341 in
Dec 11, 2025UT Grid (API 572)41.5440 in1.5405 in
Feb 11, 2024UT Grid (API 572)41.5469 in1.5357 in
Mar 26, 2021UT Grid + RT41.5479 in1.5330 in
Apr 21, 2018UT Grid (API 572)41.5520 in1.5411 in
Jan 30, 2016UT Grid + RT41.5537 in1.5462 in
Aug 7, 2013UT Grid + RT41.5587 in1.5511 in
Dec 28, 2010UT Grid + RT41.5578 in1.5474 in
Apr 11, 2008UT Grid (API 572)41.5615 in1.5425 in
Jul 23, 2005UT Grid + RT41.5666 in1.5536 in
Mar 7, 2004UT Grid + RT41.5692 in1.5614 in
Jun 21, 2002UT Grid + RT41.5718 in1.5554 in
Jan 26, 2000UT Spot41.5718 in1.5617 in