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66Phillips 66Vessel Integrity Intelligence
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V-1302 — Steam Drum V-1302

Catalytic Reformer · Steam service · Installed Aug 26, 2011 (15 yrs in service)

Low-Medium
Current Min. Thickness
0.480 in
t-min 0.398 in
Measured Corrosion Rate
6.15 mpy
ML-predicted: 5.55 mpy
Remaining Life
13.4 yrs
Next Inspection Due
Apr 27, 2033
Interval: 6.7 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure388 psig
Design Temperature187 °F
Operating Pressure296 psig
Operating Temperature152 °F
Diameter36 in
Nominal Thickness0.586 in
Corrosion Allowance0.1250 in
H2S / Chloride23 / 285 ppm
Flow Velocity4.1 ft/s
Process pH5.64
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.90 mpy
Predicted corrosion rate under these conditions (-2.25 mpy vs. current measured rate)
Implied Remaining Life
21.1 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)40.4949 in0.4798 in
Mar 1, 2025UT Grid + RT40.5030 in0.4989 in
Nov 12, 2022UT Grid (API 572)40.5185 in0.5129 in
Oct 14, 2019UT Grid (API 572)40.5397 in0.5228 in
May 3, 2017UT Grid (API 572)40.5519 in0.5369 in
Jun 16, 2014UT Grid + RT40.5710 in0.5581 in