CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
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V-1300 — Steam Drum V-1300

Hydrocracker · Steam service · Installed Aug 28, 2001 (25 yrs in service)

Low-Medium
Current Min. Thickness
0.419 in
t-min 0.359 in
Measured Corrosion Rate
0.71 mpy
ML-predicted: 0.45 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure164 psig
Design Temperature199 °F
Operating Pressure109 psig
Operating Temperature125 °F
Diameter74 in
Nominal Thickness0.453 in
Corrosion Allowance0.0625 in
H2S / Chloride0 / 246 ppm
Flow Velocity9.8 ft/s
Process pH5.54
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.61 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.4343 in0.4191 in
Oct 22, 2025UT Grid + RT60.4335 in0.4168 in
Mar 15, 2024UT Grid (API 572)60.4376 in0.4339 in
Aug 19, 2022UT Spot60.4381 in0.4196 in
May 9, 2020UT Grid (API 572)60.4405 in0.4358 in
May 5, 2017UT Grid (API 572)60.4407 in0.4246 in
Jun 29, 2014UT Spot60.4436 in0.4398 in
Apr 25, 2012UT Grid (API 572)60.4431 in0.4319 in
Dec 28, 2009UT Spot60.4451 in0.4396 in
Apr 26, 2008UT Grid + RT60.4507 in0.4338 in
Aug 28, 2005UT Spot60.4483 in0.4428 in
Jan 20, 2004UT Grid (API 572)60.4504 in0.4490 in