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V-1299 — Steam Drum V-1299

Fluid Catalytic Cracker · Steam service · Installed Aug 25, 2013 (13 yrs in service)

Low-Medium
Current Min. Thickness
0.297 in
t-min 0.189 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.87 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure169 psig
Design Temperature552 °F
Operating Pressure143 psig
Operating Temperature466 °F
Diameter36 in
Nominal Thickness0.306 in
Corrosion Allowance0.0938 in
H2S / Chloride37 / 125 ppm
Flow Velocity8.6 ft/s
Process pH4.45
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.31 mpy
Predicted corrosion rate under these conditions (+0.81 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.3010 in0.2973 in
Jul 26, 2025UT Grid + RT60.3037 in0.2951 in
Feb 26, 2024UT Spot60.3033 in0.2833 in
Jun 10, 2021UT Grid (API 572)60.3035 in0.2968 in
Jun 14, 2018UT Spot60.3047 in0.2930 in
Sep 4, 2016UT Grid + RT60.3082 in0.3021 in