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V-1297 — Vacuum Resid Vessel V-1297

Sulfur Recovery Unit · Vacuum Resid service · Installed Aug 24, 2018 (8 yrs in service)

High
Current Min. Thickness
0.788 in
t-min 0.811 in
Measured Corrosion Rate
14.57 mpy
ML-predicted: 10.54 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure305 psig
Design Temperature496 °F
Operating Pressure272 psig
Operating Temperature380 °F
Diameter112 in
Nominal Thickness0.922 in
Corrosion Allowance0.0625 in
H2S / Chloride49 / 55 ppm
Flow Velocity12.4 ft/s
Process pH7.81
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.40 mpy
Predicted corrosion rate under these conditions (-5.17 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)80.8061 in0.7878 in
Feb 22, 2025UT Grid (API 572)80.8279 in0.8120 in
Feb 18, 2023UT Grid (API 572)80.8547 in0.8465 in
Jul 22, 2020UT Spot80.8956 in0.8854 in