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V-1292 — Wet CO2 Gas Column V-1292

Crude Distillation Unit · Wet CO2 Gas service · Installed Sep 1, 1987 (39 yrs in service)

Low
Current Min. Thickness
1.431 in
t-min 1.325 in
Measured Corrosion Rate
0.59 mpy
ML-predicted: -0.26 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure543 psig
Design Temperature131 °F
Operating Pressure312 psig
Operating Temperature114 °F
Diameter96 in
Nominal Thickness1.461 in
Corrosion Allowance0.0938 in
H2S / Chloride41 / 104 ppm
Flow Velocity5.9 ft/s
Process pH4.62
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.49 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.4365 in1.4315 in
Jul 17, 2026UT Spot41.4388 in1.4346 in
Oct 17, 2023UT Grid (API 572)41.4395 in1.4294 in
Sep 1, 2021UT Grid + RT41.4445 in1.4383 in
Jul 25, 2019UT Grid (API 572)41.4451 in1.4293 in
Sep 11, 2017UT Grid + RT41.4445 in1.4397 in
Apr 30, 2015UT Grid (API 572)41.4432 in1.4262 in
May 20, 2013UT Spot41.4464 in1.4396 in
Oct 2, 2010UT Grid + RT41.4438 in1.4422 in
Sep 22, 2008UT Spot41.4463 in1.4375 in
Mar 26, 2006UT Spot41.4490 in1.4333 in
Sep 5, 2004UT Grid (API 572)41.4490 in1.4324 in
Dec 11, 2002UT Grid + RT41.4542 in1.4370 in
Oct 31, 2000UT Grid (API 572)41.4566 in1.4440 in
Dec 3, 1997UT Spot41.4533 in1.4414 in
Apr 29, 1995UT Grid (API 572)41.4555 in1.4490 in
Apr 1, 1993UT Spot41.4579 in1.4574 in
Mar 12, 1990UT Spot41.4624 in1.4498 in