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66Phillips 66Vessel Integrity Intelligence
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V-1290 — Hot Hydrocarbon Vapor Vessel V-1290

Fluid Catalytic Cracker · Hot Hydrocarbon Vapor service · Installed Aug 27, 2005 (21 yrs in service)

Low-Medium
Current Min. Thickness
1.006 in
t-min 0.894 in
Measured Corrosion Rate
0.78 mpy
ML-predicted: 0.83 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure334 psig
Design Temperature258 °F
Operating Pressure193 psig
Operating Temperature180 °F
Diameter106 in
Nominal Thickness1.026 in
Corrosion Allowance0.0625 in
H2S / Chloride7 / 84 ppm
Flow Velocity11.6 ft/s
Process pH6.12
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.68 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.0079 in1.0062 in
Jan 10, 2026UT Spot41.0110 in0.9950 in
May 14, 2024UT Spot41.0117 in0.9943 in
Sep 2, 2022UT Grid + RT41.0146 in0.9969 in
Jul 14, 2019UT Spot41.0127 in1.0119 in
Apr 20, 2017UT Grid (API 572)41.0168 in1.0107 in
Jan 26, 2015UT Grid (API 572)41.0189 in1.0124 in
Nov 30, 2012UT Grid + RT41.0220 in1.0115 in
Jan 8, 2011UT Spot41.0204 in1.0094 in
Oct 5, 2007UT Spot41.0245 in1.0168 in