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V-1289 — Hydrotreater Feed Vessel V-1289

Alkylation Unit · Hydrotreater Feed service · Installed Aug 29, 1996 (30 yrs in service)

Critical
Current Min. Thickness
0.212 in
t-min 0.305 in
Measured Corrosion Rate
8.07 mpy
ML-predicted: 8.17 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure119 psig
Design Temperature636 °F
Operating Pressure71 psig
Operating Temperature443 °F
Diameter91 in
Nominal Thickness0.458 in
Corrosion Allowance0.1250 in
H2S / Chloride49 / 17 ppm
Flow Velocity13.6 ft/s
Process pH4.76
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.15 mpy
Predicted corrosion rate under these conditions (-0.92 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT40.2137 in0.2119 in
Jan 19, 2025UT Grid + RT40.2281 in0.2211 in
May 9, 2023UT Grid (API 572)40.2404 in0.2221 in
Mar 27, 2020UT Spot40.2663 in0.2643 in
Feb 15, 2018UT Grid (API 572)40.2828 in0.2649 in
Jun 4, 2015UT Grid + RT40.3034 in0.2976 in
Jun 18, 2013UT Grid (API 572)40.3211 in0.3141 in
Feb 9, 2011UT Spot40.3417 in0.3243 in
Feb 20, 2008UT Grid + RT40.3675 in0.3665 in
Jul 6, 2005UT Grid (API 572)40.3882 in0.3804 in
Jan 7, 2004UT Grid (API 572)40.3974 in0.3867 in
Nov 9, 2001UT Grid + RT40.4119 in0.4101 in
Jul 23, 1999UT Grid + RT40.4295 in0.4236 in