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V-1276 — Crude Oil Drum V-1276

Fluid Catalytic Cracker · Crude Oil service · Installed Aug 30, 1993 (33 yrs in service)

Medium
Current Min. Thickness
0.690 in
t-min 0.586 in
Measured Corrosion Rate
0.98 mpy
ML-predicted: 1.29 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure325 psig
Design Temperature692 °F
Operating Pressure270 psig
Operating Temperature631 °F
Diameter50 in
Nominal Thickness0.734 in
Corrosion Allowance0.1250 in
H2S / Chloride13 / 5 ppm
Flow Velocity2.1 ft/s
Process pH5.40
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.52 mpy
Predicted corrosion rate under these conditions (+1.54 mpy vs. current measured rate)
Implied Remaining Life
41.4 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)80.7007 in0.6902 in
Sep 27, 2025UT Grid (API 572)80.7020 in0.6950 in
Aug 20, 2022UT Grid + RT80.7046 in0.6884 in
Jul 21, 2020UT Spot80.7058 in0.7015 in
Feb 10, 2018UT Grid (API 572)80.7106 in0.6988 in
Sep 18, 2015UT Grid + RT80.7115 in0.7060 in
Oct 30, 2012UT Grid (API 572)80.7143 in0.7083 in
Dec 13, 2010UT Grid + RT80.7135 in0.7116 in
Aug 7, 2008UT Spot80.7167 in0.6983 in
Apr 1, 2006UT Grid + RT80.7223 in0.7196 in
Dec 8, 2003UT Spot80.7240 in0.7212 in
Dec 30, 2000UT Grid (API 572)80.7250 in0.7190 in
Nov 21, 1998UT Spot80.7261 in0.7251 in
Oct 26, 1995UT Grid (API 572)80.7320 in0.7178 in