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66Phillips 66Vessel Integrity Intelligence
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V-1272 — Steam Drum V-1272

Sulfur Recovery Unit · Steam service · Installed Aug 30, 1992 (34 yrs in service)

High
Current Min. Thickness
0.807 in
t-min 1.050 in
Measured Corrosion Rate
11.86 mpy
ML-predicted: 5.99 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure381 psig
Design Temperature281 °F
Operating Pressure317 psig
Operating Temperature191 °F
Diameter77 in
Nominal Thickness1.221 in
Corrosion Allowance0.0938 in
H2S / Chloride0 / 176 ppm
Flow Velocity17.5 ft/s
Process pH6.86
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.67 mpy
Predicted corrosion rate under these conditions (-6.19 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.8191 in0.8067 in
Feb 13, 2024UT Spot40.8473 in0.8304 in
Jul 23, 2022UT Grid (API 572)40.8650 in0.8622 in
Feb 10, 2020UT Spot40.8933 in0.8870 in
Aug 31, 2018UT Spot40.9113 in0.9030 in
Jun 3, 2016UT Grid (API 572)40.9400 in0.9350 in
Jan 17, 2015UT Grid (API 572)40.9552 in0.9371 in
Jul 18, 2013UT Grid (API 572)40.9756 in0.9730 in
Jun 27, 2011UT Grid (API 572)41.0007 in0.9845 in
Mar 31, 2008UT Spot41.0332 in1.0308 in
May 16, 2006UT Grid (API 572)41.0571 in1.0405 in
May 27, 2003UT Spot41.0934 in1.0829 in
Dec 8, 2001UT Grid (API 572)41.1083 in1.1047 in
Jun 23, 1999UT Grid + RT41.1402 in1.1333 in
Aug 7, 1997UT Spot41.1633 in1.1615 in
Oct 15, 1995UT Grid + RT41.1843 in1.1749 in