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V-1270 — Wet H2S Gas Vessel V-1270

Fluid Catalytic Cracker · Wet H2S Gas service · Installed Aug 27, 2005 (21 yrs in service)

Medium
Current Min. Thickness
1.831 in
t-min 1.798 in
Measured Corrosion Rate
3.51 mpy
ML-predicted: 8.32 mpy
Remaining Life
9.4 yrs
Next Inspection Due
May 12, 2031
Interval: 4.7 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure545 psig
Design Temperature658 °F
Operating Pressure372 psig
Operating Temperature396 °F
Diameter108 in
Nominal Thickness1.907 in
Corrosion Allowance0.0625 in
H2S / Chloride933 / 219 ppm
Flow Velocity4.9 ft/s
Process pH4.38
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.62 mpy
Predicted corrosion rate under these conditions (+4.11 mpy vs. current measured rate)
Implied Remaining Life
4.3 yrs
Implied Reinspection Interval
2.2 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.8330 in1.8306 in
Mar 13, 2024UT Grid + RT61.8444 in1.8303 in
Sep 30, 2021UT Grid + RT61.8455 in1.8281 in
Sep 22, 2019UT Grid + RT61.8573 in1.8562 in
Dec 5, 2016UT Spot61.8680 in1.8654 in
Dec 25, 2014UT Grid + RT61.8750 in1.8617 in
Nov 21, 2012UT Grid + RT61.8829 in1.8814 in
Oct 24, 2009UT Grid + RT61.8915 in1.8834 in
May 24, 2007UT Grid + RT61.8994 in1.8814 in