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V-1269 — Sour Water Drum V-1269

Fluid Catalytic Cracker · Sour Water service · Installed Aug 30, 1994 (32 yrs in service)

Medium
Current Min. Thickness
0.996 in
t-min 0.952 in
Measured Corrosion Rate
1.75 mpy
ML-predicted: 4.10 mpy
Remaining Life
25.4 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure333 psig
Design Temperature547 °F
Operating Pressure272 psig
Operating Temperature361 °F
Diameter80 in
Nominal Thickness1.060 in
Corrosion Allowance0.0625 in
H2S / Chloride355 / 163 ppm
Flow Velocity14.0 ft/s
Process pH6.34
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.32 mpy
Predicted corrosion rate under these conditions (+4.57 mpy vs. current measured rate)
Implied Remaining Life
7.0 yrs
Implied Reinspection Interval
3.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.0054 in0.9963 in
Nov 15, 2025UT Grid (API 572)61.0054 in1.0017 in
Oct 12, 2022UT Grid + RT61.0094 in1.0062 in
Oct 27, 2020UT Grid + RT61.0159 in1.0116 in
Jul 31, 2018UT Spot61.0256 in1.0217 in
Dec 29, 2016UT Spot61.0234 in1.0141 in
Mar 8, 2014UT Spot61.0238 in1.0235 in
Sep 12, 2011UT Grid + RT61.0324 in1.0289 in
Apr 26, 2010UT Grid (API 572)61.0375 in1.0188 in
Dec 21, 2007UT Grid (API 572)61.0412 in1.0355 in
Jul 31, 2006UT Grid (API 572)61.0402 in1.0347 in
May 2, 2004UT Grid + RT61.0440 in1.0257 in
Nov 9, 2001UT Spot61.0502 in1.0501 in
Apr 5, 2000UT Grid + RT61.0529 in1.0450 in
Dec 22, 1996UT Grid (API 572)61.0560 in1.0482 in