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V-1264 — Sour Water Vessel V-1264

Sulfur Recovery Unit · Sour Water service · Installed Aug 26, 2008 (18 yrs in service)

Medium
Current Min. Thickness
0.229 in
t-min 0.187 in
Measured Corrosion Rate
5.96 mpy
ML-predicted: 6.12 mpy
Remaining Life
7.0 yrs
Next Inspection Due
Feb 26, 2030
Interval: 3.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure65 psig
Design Temperature640 °F
Operating Pressure58 psig
Operating Temperature578 °F
Diameter96 in
Nominal Thickness0.348 in
Corrosion Allowance0.0938 in
H2S / Chloride304 / 9 ppm
Flow Velocity11.1 ft/s
Process pH8.27
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.34 mpy
Predicted corrosion rate under these conditions (-0.62 mpy vs. current measured rate)
Implied Remaining Life
7.9 yrs
Implied Reinspection Interval
3.9 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.2402 in0.2292 in
Jul 5, 2023UT Grid (API 572)60.2602 in0.2429 in
Nov 15, 2020UT Grid + RT60.2735 in0.2688 in
Mar 19, 2018UT Grid (API 572)60.2902 in0.2763 in
Jun 16, 2016UT Grid (API 572)60.3012 in0.2990 in
Sep 16, 2013UT Grid (API 572)60.3186 in0.3108 in
Jun 16, 2010UT Spot60.3359 in0.3351 in