CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
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V-1252 — Steam Column V-1252

Fluid Catalytic Cracker · Steam service · Installed Aug 28, 2002 (24 yrs in service)

High
Current Min. Thickness
0.367 in
t-min 0.456 in
Measured Corrosion Rate
12.09 mpy
ML-predicted: 5.69 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure140 psig
Design Temperature212 °F
Operating Pressure88 psig
Operating Temperature163 °F
Diameter92 in
Nominal Thickness0.658 in
Corrosion Allowance0.1250 in
H2S / Chloride36 / 237 ppm
Flow Velocity2.1 ft/s
Process pH6.96
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.10 mpy
Predicted corrosion rate under these conditions (-6.99 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.3682 in0.3674 in
Apr 25, 2026UT Spot60.3755 in0.3619 in
May 10, 2023UT Spot60.4091 in0.3938 in
Nov 24, 2020UT Grid (API 572)60.4425 in0.4420 in
Nov 22, 2017UT Grid (API 572)60.4740 in0.4725 in
Nov 12, 2014UT Grid (API 572)60.5133 in0.5129 in
Apr 2, 2013UT Grid + RT60.5309 in0.5301 in
May 25, 2011UT Grid + RT60.5565 in0.5558 in
Aug 11, 2009UT Spot60.5719 in0.5658 in
May 10, 2006UT Grid + RT60.6151 in0.6047 in
Jun 11, 2004UT Grid + RT60.6430 in0.6242 in