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V-1247 — Wet H2S Gas Vessel V-1247

Alkylation Unit · Wet H2S Gas service · Installed Aug 25, 2014 (12 yrs in service)

Medium
Current Min. Thickness
1.361 in
t-min 1.304 in
Measured Corrosion Rate
3.94 mpy
ML-predicted: 4.94 mpy
Remaining Life
14.5 yrs
Next Inspection Due
Nov 18, 2033
Interval: 7.3 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure322 psig
Design Temperature673 °F
Operating Pressure193 psig
Operating Temperature625 °F
Diameter121 in
Nominal Thickness1.421 in
Corrosion Allowance0.0938 in
H2S / Chloride1328 / 26 ppm
Flow Velocity6.0 ft/s
Process pH8.41
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.47 mpy
Predicted corrosion rate under these conditions (+1.53 mpy vs. current measured rate)
Implied Remaining Life
10.4 yrs
Implied Reinspection Interval
5.2 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot61.3743 in1.3613 in
Mar 3, 2024UT Grid + RT61.3828 in1.3713 in
Dec 26, 2021UT Spot61.3917 in1.3917 in
Aug 5, 2019UT Grid + RT61.4018 in1.3926 in
Dec 26, 2016UT Spot61.4118 in1.3921 in