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V-1246 — Sour Water Drum V-1246

Hydrocracker · Sour Water service · Installed Aug 24, 2019 (7 yrs in service)

Medium
Current Min. Thickness
0.313 in
t-min 0.193 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.02 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure96 psig
Design Temperature297 °F
Operating Pressure74 psig
Operating Temperature249 °F
Diameter68 in
Nominal Thickness0.333 in
Corrosion Allowance0.0938 in
H2S / Chloride267 / 38 ppm
Flow Velocity3.2 ft/s
Process pH5.32
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.3310 in0.3125 in
Jun 17, 2026UT Grid (API 572)60.3301 in0.3222 in
May 3, 2024UT Grid + RT60.3295 in0.3168 in
Apr 20, 2022UT Grid (API 572)60.3305 in0.3226 in