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V-1242 — Crude Oil Drum V-1242

Hydrocracker · Crude Oil service · Installed Aug 30, 1993 (33 yrs in service)

Medium
Current Min. Thickness
1.389 in
t-min 1.243 in
Measured Corrosion Rate
1.10 mpy
ML-predicted: 1.70 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure395 psig
Design Temperature744 °F
Operating Pressure282 psig
Operating Temperature520 °F
Diameter82 in
Nominal Thickness1.435 in
Corrosion Allowance0.1250 in
H2S / Chloride5 / 193 ppm
Flow Velocity21.6 ft/s
Process pH8.32
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.50 mpy
Predicted corrosion rate under these conditions (+1.40 mpy vs. current measured rate)
Implied Remaining Life
58.5 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.4019 in1.3889 in
Apr 28, 2024UT Spot81.3980 in1.3902 in
May 7, 2021UT Grid (API 572)81.4017 in1.3944 in
Mar 10, 2018UT Grid + RT81.4045 in1.4005 in
Dec 18, 2014UT Spot81.4110 in1.4009 in
Apr 14, 2012UT Spot81.4124 in1.4114 in
Jun 4, 2010UT Grid + RT81.4139 in1.4119 in
Jun 1, 2008UT Grid + RT81.4157 in1.4109 in
Feb 24, 2005UT Grid (API 572)81.4242 in1.4139 in
Feb 5, 2003UT Grid (API 572)81.4208 in1.4186 in
May 19, 2000UT Spot81.4262 in1.4244 in
Oct 25, 1998UT Spot81.4292 in1.4278 in
Sep 17, 1995UT Grid (API 572)81.4304 in1.4286 in