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V-1241 — Wet H2S Gas Drum V-1241

Crude Distillation Unit · Wet H2S Gas service · Installed Aug 26, 2009 (17 yrs in service)

Medium
Current Min. Thickness
1.009 in
t-min 0.857 in
Measured Corrosion Rate
0.74 mpy
ML-predicted: 3.62 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure572 psig
Design Temperature122 °F
Operating Pressure439 psig
Operating Temperature77 °F
Diameter49 in
Nominal Thickness1.029 in
Corrosion Allowance0.1250 in
H2S / Chloride309 / 72 ppm
Flow Velocity12.4 ft/s
Process pH4.80
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.44 mpy
Predicted corrosion rate under these conditions (+4.70 mpy vs. current measured rate)
Implied Remaining Life
27.9 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT61.0170 in1.0089 in
Oct 16, 2023UT Grid + RT61.0194 in1.0013 in
Oct 21, 2021UT Spot61.0209 in1.0198 in
Apr 19, 2019UT Grid (API 572)61.0221 in1.0048 in
Nov 10, 2017UT Grid + RT61.0209 in1.0135 in
Jun 15, 2015UT Grid (API 572)61.0272 in1.0152 in
Dec 7, 2013UT Grid (API 572)61.0281 in1.0195 in
Apr 5, 2012UT Grid (API 572)61.0271 in1.0151 in