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V-1236 — Sour Water Vessel V-1236

Delayed Coker · Sour Water service · Installed Aug 25, 2013 (13 yrs in service)

Medium
Current Min. Thickness
1.928 in
t-min 1.884 in
Measured Corrosion Rate
2.86 mpy
ML-predicted: 3.88 mpy
Remaining Life
15.6 yrs
Next Inspection Due
Jun 4, 2034
Interval: 7.8 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure517 psig
Design Temperature569 °F
Operating Pressure369 psig
Operating Temperature518 °F
Diameter108 in
Nominal Thickness1.970 in
Corrosion Allowance0.0625 in
H2S / Chloride336 / 30 ppm
Flow Velocity5.6 ft/s
Process pH7.48
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.27 mpy
Predicted corrosion rate under these conditions (+0.41 mpy vs. current measured rate)
Implied Remaining Life
13.6 yrs
Implied Reinspection Interval
6.8 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT61.9309 in1.9284 in
Apr 13, 2025UT Spot61.9384 in1.9247 in
Dec 12, 2022UT Grid (API 572)61.9429 in1.9289 in
Jan 11, 2021UT Grid + RT61.9510 in1.9404 in
Apr 25, 2019UT Grid (API 572)61.9520 in1.9331 in
Dec 29, 2016UT Grid + RT61.9606 in1.9582 in
Apr 23, 2015UT Grid + RT61.9648 in1.9504 in