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V-1234 — Cooling Water Drum V-1234

Delayed Coker · Cooling Water service · Installed Aug 31, 1990 (36 yrs in service)

Low
Current Min. Thickness
0.988 in
t-min 0.858 in
Measured Corrosion Rate
0.59 mpy
ML-predicted: 1.09 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure477 psig
Design Temperature491 °F
Operating Pressure370 psig
Operating Temperature387 °F
Diameter63 in
Nominal Thickness1.022 in
Corrosion Allowance0.0938 in
H2S / Chloride34 / 1824 ppm
Flow Velocity12.2 ft/s
Process pH5.44
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.51 mpy
Predicted corrosion rate under these conditions (+1.92 mpy vs. current measured rate)
Implied Remaining Life
51.9 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.9981 in0.9882 in
Apr 30, 2024UT Spot61.0008 in0.9857 in
Nov 26, 2022UT Grid + RT61.0017 in0.9829 in
Jan 20, 2021UT Grid + RT61.0065 in0.9888 in
Jun 19, 2019UT Spot61.0030 in0.9969 in
Jul 5, 2017UT Spot61.0066 in0.9922 in
Jul 11, 2014UT Grid (API 572)61.0078 in1.0002 in
Mar 30, 2011UT Spot61.0088 in1.0055 in
Aug 8, 2008UT Grid (API 572)61.0096 in1.0068 in
Mar 22, 2006UT Spot61.0111 in0.9928 in
May 13, 2003UT Spot61.0118 in0.9988 in
Nov 4, 2000UT Grid (API 572)61.0143 in1.0113 in
Sep 26, 1997UT Spot61.0194 in1.0191 in
Oct 9, 1994UT Spot61.0176 in0.9994 in
Nov 24, 1992UT Grid + RT61.0197 in1.0143 in