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V-1229 — Steam Column V-1229

Fluid Catalytic Cracker · Steam service · Installed Aug 24, 2017 (9 yrs in service)

High
Current Min. Thickness
0.207 in
t-min 0.207 in
Measured Corrosion Rate
9.99 mpy
ML-predicted: 8.74 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure52 psig
Design Temperature426 °F
Operating Pressure43 psig
Operating Temperature281 °F
Diameter113 in
Nominal Thickness0.311 in
Corrosion Allowance0.0625 in
H2S / Chloride32 / 177 ppm
Flow Velocity9.8 ft/s
Process pH7.06
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.05 mpy
Predicted corrosion rate under these conditions (-2.94 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT40.2222 in0.2073 in
Jan 6, 2024UT Grid + RT40.2491 in0.2405 in
Jul 25, 2021UT Grid + RT40.2694 in0.2522 in
Nov 9, 2019UT Grid (API 572)40.2935 in0.2835 in