CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
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V-1223 — Sour Water Drum V-1223

Fluid Catalytic Cracker · Sour Water service · Installed Aug 30, 1992 (34 yrs in service)

Critical
Current Min. Thickness
0.167 in
t-min 0.294 in
Measured Corrosion Rate
6.76 mpy
ML-predicted: 5.25 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure215 psig
Design Temperature511 °F
Operating Pressure135 psig
Operating Temperature373 °F
Diameter41 in
Nominal Thickness0.413 in
Corrosion Allowance0.0625 in
H2S / Chloride1070 / 27 ppm
Flow Velocity8.0 ft/s
Process pH7.51
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.78 mpy
Predicted corrosion rate under these conditions (-1.98 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.1847 in0.1671 in
Apr 28, 2026UT Grid + RT80.1850 in0.1705 in
Feb 28, 2023UT Spot80.2096 in0.1921 in
Jan 15, 2020UT Grid (API 572)80.2224 in0.2089 in
Oct 26, 2016UT Spot80.2482 in0.2396 in
May 6, 2014UT Spot80.2633 in0.2582 in
Sep 2, 2011UT Grid (API 572)80.2850 in0.2753 in
Dec 4, 2008UT Grid + RT80.2993 in0.2885 in
Oct 18, 2006UT Spot80.3185 in0.2997 in
Feb 14, 2005UT Spot80.3289 in0.3257 in
Feb 24, 2002UT Grid (API 572)80.3482 in0.3320 in
Oct 22, 1999UT Grid + RT80.3684 in0.3559 in
Jul 21, 1997UT Spot80.3816 in0.3687 in
Jun 5, 1994UT Grid (API 572)80.3969 in0.3807 in