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V-1222 — Hot Hydrocarbon Vapor Drum V-1222

Fluid Catalytic Cracker · Hot Hydrocarbon Vapor service · Installed Aug 25, 2014 (12 yrs in service)

Low-Medium
Current Min. Thickness
0.665 in
t-min 0.502 in
Measured Corrosion Rate
0.61 mpy
ML-predicted: 0.52 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure311 psig
Design Temperature338 °F
Operating Pressure215 psig
Operating Temperature278 °F
Diameter64 in
Nominal Thickness0.676 in
Corrosion Allowance0.1250 in
H2S / Chloride17 / 142 ppm
Flow Velocity3.0 ft/s
Process pH5.80
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.51 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT40.6676 in0.6651 in
Jul 28, 2026UT Spot40.6681 in0.6620 in
May 28, 2024UT Spot40.6705 in0.6540 in
Apr 13, 2021UT Spot40.6736 in0.6674 in
Dec 31, 2017UT Spot40.6748 in0.6628 in
Jun 10, 2016UT Spot40.6727 in0.6646 in