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V-1221 — Sour Water Vessel V-1221

Fluid Catalytic Cracker · Sour Water service · Installed Aug 31, 1991 (35 yrs in service)

Medium
Current Min. Thickness
0.334 in
t-min 0.265 in
Measured Corrosion Rate
2.94 mpy
ML-predicted: 4.93 mpy
Remaining Life
23.7 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure78 psig
Design Temperature187 °F
Operating Pressure46 psig
Operating Temperature112 °F
Diameter113 in
Nominal Thickness0.449 in
Corrosion Allowance0.1250 in
H2S / Chloride1273 / 83 ppm
Flow Velocity6.3 ft/s
Process pH7.12
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.36 mpy
Predicted corrosion rate under these conditions (+3.42 mpy vs. current measured rate)
Implied Remaining Life
10.9 yrs
Implied Reinspection Interval
5.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.3479 in0.3341 in
Jan 17, 2026UT Grid (API 572)40.3486 in0.3424 in
Nov 4, 2022UT Grid (API 572)40.3593 in0.3405 in
Sep 9, 2019UT Grid (API 572)40.3681 in0.3481 in
Jan 21, 2018UT Spot40.3707 in0.3699 in
Oct 1, 2015UT Grid + RT40.3781 in0.3660 in
Apr 7, 2013UT Grid + RT40.3852 in0.3699 in
Sep 9, 2011UT Spot40.3888 in0.3758 in
Nov 6, 2009UT Spot40.3974 in0.3972 in
Nov 15, 2006UT Spot40.4029 in0.4016 in
Jan 4, 2004UT Grid + RT40.4132 in0.4064 in
Nov 19, 2000UT Spot40.4252 in0.4135 in
Apr 28, 1998UT Grid (API 572)40.4296 in0.4210 in
Oct 15, 1996UT Grid + RT40.4343 in0.4289 in
Oct 11, 1994UT Grid (API 572)40.4419 in0.4335 in