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V-1211 — Sour Water Column V-1211

Hydrocracker · Sour Water service · Installed Aug 28, 2001 (25 yrs in service)

Medium
Current Min. Thickness
0.935 in
t-min 0.796 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.39 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure159 psig
Design Temperature698 °F
Operating Pressure137 psig
Operating Temperature635 °F
Diameter139 in
Nominal Thickness0.943 in
Corrosion Allowance0.0938 in
H2S / Chloride153 / 279 ppm
Flow Velocity2.0 ft/s
Process pH5.08
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT40.9380 in0.9349 in
Jan 18, 2025UT Spot40.9340 in0.9178 in
Sep 5, 2023UT Spot40.9338 in0.9228 in
Sep 30, 2020UT Grid (API 572)40.9369 in0.9241 in
Apr 3, 2019UT Grid + RT40.9382 in0.9223 in
Jan 4, 2017UT Grid + RT40.9362 in0.9224 in
Nov 2, 2013UT Grid (API 572)40.9409 in0.9278 in
Apr 25, 2011UT Spot40.9355 in0.9220 in
Mar 1, 2009UT Spot40.9425 in0.9253 in
Dec 27, 2005UT Grid + RT40.9405 in0.9246 in
Feb 1, 2004UT Spot40.9476 in0.9339 in