CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1209 — Crude Oil Drum V-1209

Crude Distillation Unit · Crude Oil service · Installed Aug 23, 2020 (6 yrs in service)

Medium
Current Min. Thickness
0.846 in
t-min 0.783 in
Measured Corrosion Rate
10.22 mpy
ML-predicted: 11.16 mpy
Remaining Life
6.2 yrs
Next Inspection Due
Sep 24, 2029
Interval: 3.1 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure337 psig
Design Temperature487 °F
Operating Pressure221 psig
Operating Temperature326 °F
Diameter65 in
Nominal Thickness0.910 in
Corrosion Allowance0.0625 in
H2S / Chloride16 / 99 ppm
Flow Velocity11.1 ft/s
Process pH7.64
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
10.33 mpy
Predicted corrosion rate under these conditions (+0.11 mpy vs. current measured rate)
Implied Remaining Life
6.1 yrs
Implied Reinspection Interval
3.1 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.8480 in0.8460 in
May 9, 2025UT Spot80.8656 in0.8558 in
Sep 30, 2022UT Grid (API 572)80.8920 in0.8812 in