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V-1207 — Cooling Water Column V-1207

Fluid Catalytic Cracker · Cooling Water service · Installed Aug 24, 2018 (8 yrs in service)

Low
Current Min. Thickness
1.377 in
t-min 1.268 in
Measured Corrosion Rate
0.83 mpy
ML-predicted: 0.72 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure394 psig
Design Temperature489 °F
Operating Pressure221 psig
Operating Temperature310 °F
Diameter113 in
Nominal Thickness1.394 in
Corrosion Allowance0.0938 in
H2S / Chloride16 / 3517 ppm
Flow Velocity10.4 ft/s
Process pH4.16
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.45 mpy
Predicted corrosion rate under these conditions (+2.62 mpy vs. current measured rate)
Implied Remaining Life
31.8 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.3855 in1.3772 in
Mar 14, 2025UT Grid (API 572)41.3906 in1.3788 in
Dec 1, 2022UT Grid (API 572)41.3933 in1.3870 in
Jun 2, 2020UT Grid (API 572)41.3918 in1.3822 in