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66Phillips 66Vessel Integrity Intelligence
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V-1206 — Steam Vessel V-1206

Alkylation Unit · Steam service · Installed Aug 26, 2010 (16 yrs in service)

High
Current Min. Thickness
1.317 in
t-min 1.312 in
Measured Corrosion Rate
5.44 mpy
ML-predicted: 9.00 mpy
Remaining Life
1.1 yrs
Next Inspection Due
Mar 1, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure449 psig
Design Temperature604 °F
Operating Pressure335 psig
Operating Temperature405 °F
Diameter96 in
Nominal Thickness1.418 in
Corrosion Allowance0.0625 in
H2S / Chloride50 / 156 ppm
Flow Velocity20.6 ft/s
Process pH4.15
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.61 mpy
Predicted corrosion rate under these conditions (+4.17 mpy vs. current measured rate)
Implied Remaining Life
0.6 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.3295 in1.3174 in
Feb 1, 2025UT Grid + RT41.3413 in1.3213 in
Feb 25, 2023UT Grid (API 572)41.3503 in1.3345 in
Apr 6, 2020UT Grid (API 572)41.3675 in1.3635 in
Mar 31, 2017UT Spot41.3837 in1.3669 in
Aug 16, 2015UT Grid (API 572)41.3873 in1.3694 in
Sep 20, 2013UT Spot41.4038 in1.3924 in