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V-1205 — Caustic Wash Vessel V-1205

Amine Treating Unit · Caustic Wash service · Installed Aug 25, 2013 (13 yrs in service)

Low-Medium
Current Min. Thickness
1.572 in
t-min 1.465 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.05 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure529 psig
Design Temperature351 °F
Operating Pressure352 psig
Operating Temperature270 °F
Diameter109 in
Nominal Thickness1.586 in
Corrosion Allowance0.0938 in
H2S / Chloride11 / 883 ppm
Flow Velocity10.1 ft/s
Process pH8.96
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.5793 in1.5721 in
Jun 11, 2026UT Grid (API 572)81.5839 in1.5732 in
Dec 9, 2024UT Grid (API 572)81.5869 in1.5706 in
Oct 21, 2021UT Grid + RT81.5865 in1.5840 in
Oct 6, 2019UT Grid (API 572)81.5889 in1.5849 in
Dec 13, 2017UT Grid + RT81.5847 in1.5689 in
Aug 14, 2015UT Spot81.5857 in1.5671 in