CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
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V-1202 — Steam Column V-1202

Hydrocracker · Steam service · Installed Aug 31, 1989 (37 yrs in service)

Low-Medium
Current Min. Thickness
1.006 in
t-min 0.938 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.00 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure310 psig
Design Temperature518 °F
Operating Pressure240 psig
Operating Temperature332 °F
Diameter118 in
Nominal Thickness1.024 in
Corrosion Allowance0.0625 in
H2S / Chloride21 / 281 ppm
Flow Velocity14.9 ft/s
Process pH6.18
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.0079 in1.0064 in
May 4, 2024UT Grid + RT61.0067 in0.9915 in
Apr 10, 2021UT Grid (API 572)61.0126 in1.0120 in
Aug 5, 2019UT Spot61.0126 in1.0072 in
Dec 31, 2017UT Spot61.0130 in1.0034 in
Nov 20, 2014UT Grid (API 572)61.0130 in1.0081 in
Nov 20, 2012UT Grid (API 572)61.0147 in0.9948 in
Nov 1, 2010UT Grid (API 572)61.0166 in0.9968 in
Dec 25, 2007UT Spot61.0179 in0.9998 in
May 9, 2006UT Grid (API 572)61.0173 in1.0107 in
Mar 31, 2004UT Grid (API 572)61.0167 in1.0004 in
Dec 31, 2001UT Grid (API 572)61.0177 in1.0025 in
Jan 24, 1999UT Spot61.0216 in1.0049 in
Jan 30, 1997UT Spot61.0175 in1.0074 in
Aug 18, 1994UT Grid + RT61.0196 in1.0078 in
Jul 4, 1991UT Grid (API 572)61.0237 in1.0176 in