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V-1200 — Wet CO2 Gas Drum V-1200

Fluid Catalytic Cracker · Wet CO2 Gas service · Installed Aug 28, 2002 (24 yrs in service)

Low
Current Min. Thickness
0.754 in
t-min 0.661 in
Measured Corrosion Rate
1.06 mpy
ML-predicted: 1.52 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure295 psig
Design Temperature572 °F
Operating Pressure196 psig
Operating Temperature461 °F
Diameter67 in
Nominal Thickness0.801 in
Corrosion Allowance0.0938 in
H2S / Chloride41 / 23 ppm
Flow Velocity1.6 ft/s
Process pH7.02
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.24 mpy
Predicted corrosion rate under these conditions (+1.18 mpy vs. current measured rate)
Implied Remaining Life
41.7 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.7739 in0.7542 in
Feb 20, 2025UT Grid (API 572)40.7790 in0.7652 in
Feb 13, 2022UT Grid (API 572)40.7790 in0.7647 in
Jan 2, 2019UT Grid (API 572)40.7848 in0.7769 in
Aug 19, 2017UT Spot40.7837 in0.7792 in
Sep 25, 2014UT Grid (API 572)40.7880 in0.7733 in
Jan 24, 2013UT Grid (API 572)40.7896 in0.7735 in
Nov 6, 2010UT Grid + RT40.7955 in0.7890 in
Jan 17, 2009UT Grid (API 572)40.7948 in0.7932 in
Oct 9, 2006UT Grid (API 572)40.7957 in0.7819 in
Aug 28, 2004UT Spot40.7974 in0.7811 in