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V-1198 — Vacuum Resid Column V-1198

Crude Distillation Unit · Vacuum Resid service · Installed Aug 24, 2017 (9 yrs in service)

Low-Medium
Current Min. Thickness
1.003 in
t-min 0.861 in
Measured Corrosion Rate
1.08 mpy
ML-predicted: 1.57 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure253 psig
Design Temperature708 °F
Operating Pressure201 psig
Operating Temperature450 °F
Diameter93 in
Nominal Thickness1.031 in
Corrosion Allowance0.0938 in
H2S / Chloride26 / 26 ppm
Flow Velocity6.9 ft/s
Process pH5.20
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.21 mpy
Predicted corrosion rate under these conditions (+1.13 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.0210 in1.0034 in
Aug 4, 2025UT Grid (API 572)81.0215 in1.0038 in
Jun 1, 2023UT Grid + RT81.0270 in1.0182 in
Sep 11, 2020UT Spot81.0267 in1.0096 in