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V-1196 — Hydrotreater Feed Vessel V-1196

Catalytic Reformer · Hydrotreater Feed service · Installed Aug 24, 2018 (8 yrs in service)

Medium
Current Min. Thickness
1.686 in
t-min 1.642 in
Measured Corrosion Rate
5.85 mpy
ML-predicted: 8.45 mpy
Remaining Life
7.6 yrs
Next Inspection Due
Jun 12, 2030
Interval: 3.8 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure389 psig
Design Temperature160 °F
Operating Pressure325 psig
Operating Temperature135 °F
Diameter139 in
Nominal Thickness1.740 in
Corrosion Allowance0.0625 in
H2S / Chloride22 / 78 ppm
Flow Velocity10.4 ft/s
Process pH6.20
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.65 mpy
Predicted corrosion rate under these conditions (+3.80 mpy vs. current measured rate)
Implied Remaining Life
4.6 yrs
Implied Reinspection Interval
2.3 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT61.6941 in1.6864 in
Jun 6, 2024UT Grid + RT61.7055 in1.6964 in
Sep 30, 2021UT Grid + RT61.7239 in1.7081 in