CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1194 — Caustic Wash Drum V-1194

Amine Treating Unit · Caustic Wash service · Installed Aug 28, 2002 (24 yrs in service)

Low-Medium
Current Min. Thickness
1.601 in
t-min 1.512 in
Measured Corrosion Rate
1.10 mpy
ML-predicted: 0.94 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure649 psig
Design Temperature526 °F
Operating Pressure362 psig
Operating Temperature470 °F
Diameter76 in
Nominal Thickness1.634 in
Corrosion Allowance0.0625 in
H2S / Chloride14 / 3703 ppm
Flow Velocity7.6 ft/s
Process pH7.65
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.47 mpy
Predicted corrosion rate under these conditions (+2.37 mpy vs. current measured rate)
Implied Remaining Life
25.5 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.6054 in1.6006 in
May 14, 2024UT Spot81.6150 in1.6126 in
Jun 16, 2021UT Spot81.6152 in1.6065 in
Sep 20, 2018UT Spot81.6156 in1.5966 in
Oct 1, 2015UT Grid + RT81.6212 in1.6163 in
Nov 8, 2012UT Spot81.6279 in1.6160 in
Aug 19, 2009UT Spot81.6279 in1.6143 in
Jun 9, 2006UT Spot81.6284 in1.6273 in
Feb 11, 2004UT Grid (API 572)81.6354 in1.6291 in