CONCEPT DEMONSTRATION
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V-1193 — Wet CO2 Gas Column V-1193

Crude Distillation Unit · Wet CO2 Gas service · Installed Aug 30, 1993 (33 yrs in service)

Low
Current Min. Thickness
2.287 in
t-min 2.119 in
Measured Corrosion Rate
0.96 mpy
ML-predicted: 1.71 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure587 psig
Design Temperature448 °F
Operating Pressure344 psig
Operating Temperature392 °F
Diameter126 in
Nominal Thickness2.324 in
Corrosion Allowance0.1250 in
H2S / Chloride14 / 82 ppm
Flow Velocity1.4 ft/s
Process pH8.14
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.93 mpy
Predicted corrosion rate under these conditions (+1.97 mpy vs. current measured rate)
Implied Remaining Life
57.1 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot62.2937 in2.2870 in
May 24, 2026UT Grid (API 572)62.2949 in2.2912 in
Mar 18, 2024UT Spot62.2969 in2.2847 in
Nov 15, 2021UT Grid (API 572)62.2968 in2.2824 in
Feb 19, 2020UT Spot62.2993 in2.2872 in
Jan 25, 2018UT Spot62.3013 in2.2911 in
Aug 5, 2016UT Grid (API 572)62.3042 in2.2886 in
Sep 20, 2014UT Spot62.2998 in2.2813 in
Aug 5, 2011UT Grid + RT62.3076 in2.3058 in
Jul 6, 2009UT Grid + RT62.3099 in2.3046 in
Jun 1, 2007UT Spot62.3107 in2.3039 in
Aug 19, 2004UT Grid (API 572)62.3135 in2.3006 in
Aug 26, 2002UT Grid (API 572)62.3172 in2.3108 in
Sep 13, 2000UT Grid + RT62.3179 in2.3140 in
Sep 16, 1998UT Spot62.3213 in2.3067 in
Nov 7, 1995UT Grid + RT62.3251 in2.3179 in